Jeep yj fuel return line.

What are the best ways to save fuel? If you're tired of myths and gimmicks, check out 10 real ways to save fuel at HowStuffWorks. Advertisement Not only can gassing up the car get ...The jeep system is a weird blend of a return and returnless system, but its actually a return system, where the FPR is inside the tank, along with the return line and the feed line goes to the engine. (semi returnless because there is not a return line from the engine back to the tank) Actual returnless systems are controlled by the ECU.3 Jun 2023 ... ... return fuel to the right tank when the right pump in on. ... TOE THE LINE! - Fuel Supply & Return System ... We SPRAY PAINTED My Jeep Wrangler!yj fuel line replacement. 08-07-2006, 10:48 PM. The rubber fuel line from the tank to the hard line on the frame is leaking on my YJ. It is a 93 and i was wondering if anybody knows the size of the 2 lines (feed-return) and if i need any special tools or if they are just clamps to replace them. Would just like to have everything in hand to make ...If the pump is sending too much fuel to the carb, the float valve will stop the flow of fuel into the bowl. If that return line isn't there, the fuel has no where to go. This could possibly rupture the diaphragm in the fuel pump...depending on the quality of the pump. If that ruptures, you have a direct fuel leak into the crankcase.

Nov 6, 2023 · YJ Fuel Line - Rubber hose section. 89 YJ 4.2L. Leaking fuel line and not sure what size or how to get the clamps off to replace the line. There are 2 short hoses that are on the driver side engine, one goes from the metal fuel line to the filter and the other line goes to the mech fuel pump on the passenger side.

My jeep is a 92 yj with a 87 tub/4.0 5 speed It appears the previous owner still has the lines on the frame from the 87,there is no inline fuel filter and all connections are barb fittings There is a pressure and return line plus the small line i …Ditch the teed return line. That isn't doing you any good. Now connect it to the vent fitting that vents the rear (tallest) part of the tank so that the fuel is actually circulating back to the tank. Now connect the front tank vent to the main tank vent high up in the fender near where it joins the filler neck.

It's kind of a hard plastic line with "quick disconnects" on both ends. Should be this part number, 2.5L Eng. 5201 85441 YJ for the supply line. They don't make them anymore. Try your luck at the local pick-a-part yard. Or do like Nanookofthenorth mentioned and use some "fuel injection rated" fuel hose with fuel injection hose clamps.The vapor-return line normally runs from the fuel pump or the fuel filter to the fuel tank. This vapor-return line is connected to a special outlet in the fuel pump. Any vapor that forms in the fuel pump returns to the fuel tank through this line. The vapor-return line also allows excess fuel being pumped by the fuel pump to return to the tank.29 Dec 2021 ... Some fuel lines can be removed by simply pressing the Fuel Line ... Replacing A Fuel Pump Assembly - Jeep Wrangler TJ: ... HOW TO DISCONNECT FUEL ...The line coming from the pump (over the top of the motor) goes into the single nipple on the back of the filter, the nipple directly across from that (same diameter) goes to the carb, and the second nipple on that side of the filter goes to the return line. Your problem of starvation is probably from the dual filter setup, i had a 2150 MC on ...

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Jeep YJ Fuel System for Wrangler (1987-1995) Your vehicle needs a steady stream of air and gas in order to conquer difficult unpaved terrain. The fuel system of you Jeep Wrangler YJ consists of a fuel tank, lines, pumps, sending units, filters, and injectors. If any one of these vital components fails, your vehicle may not run.

Operating Pressure: 17 PSI. Minimum Flow @ Outlet: 28 GPH Low Pressure. Fuel Pump Location: In-Tank. The motor Im running is a 4.3 and heres is the stoc specs for that fuel pump. S10 pump=. Walbro Part Number: 5CA401. Minimum Current: 12 Volts. Operating Pressure: 12 PSI. Minimum Flow @ Outlet: 29 GPH Low Pressure.Fuel line replacement. With the nice weather, I decided to check a couple things off the list in anticipation of driving the jeep when the weather gets better. I went to start the jeep to run the fluids and charge the battery and climbed underneath to inspect potentially starting the leaf spring replacement. I smelled gas and noticed a pretty ...The fuel return line maintains the fuel pressure by returning excess fuel to the fuel tank, preventing a fuel pressure buildup and ensuring that fuel reaches the …If you suspect that the fuel return line is blocked, a simple test to do would be to remove the fuel return line and blow through it. If you can do this, then it is not blocked. Another test you can do is to put a fuel pressure gauge in the return line, run the engine through idle to about 1500 RPMs, and see what it reads.I installed a '03 6.0 with mild cam in our '97 TJ. I went with the '05 - '06 TJ fuel pump (RockAuto), converted the 6.0 fuel rail to a return-less rail ('05 GM 2500 - salvage yard) and GenRight tank. The '05 - '06 TJ pump is to be used with a return-less fuel system. Fuel system works excellent. The fuel line system in a Jeep YJ consists of various components, including fuel lines, fuel filters, and fuel pumps, which all work together to supply the engine with the necessary fuel. One of the key functions of the fuel line system in a Jeep YJ is to maintain proper fuel pressure. The fuel pump, located inside the fuel tank, pumps fuel ...

Aug 29, 2011 · The return line also should be on the top side of the filter, above the carb line to prevent gas siphoning back to the tank when it sits, making for long cold starts. Mike 86/00 CJ7 Laredo, 33x9.5 BFG AT's, 'glass nose to tail in '00, 'New' frame,wires and plumbing in '09. 1994 Jeep Wrangler YJ 2.5 5 spd .Painted camo green , 4" Rough Country suspension lift ,32 x 11.50-15 Nankang Mudstar M/T tires on steel stock rims painted black .Home fabbed bumpers with front and rear tow points .Maradyne electric engine fan . ... The return line is 5/16 at the fuel rail so the rubber hose can go straight to it. I made sure ...25643 posts · Joined 2008. #7 · Jun 3, 2010. If you only have 2psi then you know the problem is not enough fuel pressure. The question is if its your pump, fuel lines, the fuel filter/regulator (I didnt know that one) or you tank pickup. If you pinched the line and pressure shot up then it sounds like the pump is trying to put out enough ...Which fuel line is the return line? Is it the one the routes under the oil pan and then hooks to the hard line on the frame rail under the engine mount??? Or is it the other one???/My Jeep - Video My Jeep in the Snow 92 YJ, 35' MTR Kevlars, Klune/Dana 20, 4.88s, SYE, ... Also, you have fuel return lines back to the tank and can get clogged up, making a strange sound. When all else fails, yes, it might be time to replace the pump. Also, don't forget to replace the gasket as well and since you'll have the tank down, do …

OPR Stainless Steel Fuel Return Line (1994 Jeep Wrangler YJ) Item J110287. Save. Verify parts fit and get product recommendations. …The fuel return line maintains the fuel pressure by returning excess fuel to the fuel tank, preventing a fuel pressure buildup and ensuring that fuel reaches the …

Jul 24, 2017 · Hi everybody, and welcome to my "stevenofpa" YouTube Channel!This video shows you what it's like to see this 1991 Jeep Wrangler YJ with the gas tank fuel tan... The factory fuel filter, was installed level horizontally at a height that was slightly higher than the inlet of the carb. It also had a hard-line with a loop in it, between the filter and the carb. This prevents fuel from draining back to the pump, and makes start-ups faster. The fuel return line on the factory filter serves 2 purposes.Feb 12, 2020 · Only one pressure line, other two are evap lines I think. fuel return will be added after I add the novak kit. O. ol rob. 68 posts · Joined 2019. #3 · Feb 13, 2020. I ran a 6AN pressure line from the LS regulator to the engine and completely removed all of the Jeep fuel system. I also made the short return like Novak suggests. 1324 posts · Joined 2010. #2 · Jun 14, 2011. For the '88 4.2 you should see the fuel filter inline just ahead of the carb. It should have an input line on one side and two outputs on the other. One goes to the carb and the second is a return line. When you put in the new filter, make sure that the filter is positioned so that the return line ...20314 posts · Joined 2014. #2 · Mar 22, 2017. Why bother! The mechanical pump you currently have has worked well on a multitude of Jeeps and AMC and Mopar vehicles. The reason the manufacturer went to an electric pump was because of fuel injection. The mechanical pump is easy to change if it fails, which it seldom does.

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The jeep system is a weird blend of a return and returnless system, but its actually a return system, where the FPR is inside the tank, along with the return line and the feed line goes to the engine. (semi returnless because there is not a return line from the engine back to the tank) Actual returnless systems are controlled by the ECU.

1. MSRP: $29.60. $20.03. Add To Cart. Genuine Mopar Parts, the Right Choice. MoparPartsGiant .com offers the wholesale prices for genuine 1994 Jeep Wrangler parts. Parts like Fuel Lines, Front are shipped directly from authorized Mopar dealers and backed by the manufacturer's warranty. Parts fit for the following vehicle options.If the pump is sending too much fuel to the carb, the float valve will stop the flow of fuel into the bowl. If that return line isn't there, the fuel has no where to go. This could possibly rupture the diaphragm in the fuel pump...depending on the quality of the pump. If that ruptures, you have a direct fuel leak into the crankcase.Pinched fuel line repair 1991 Jeep Wrangler YJ - YouTube. stevenofpa. 12K subscribers. 132. 22K views 6 years ago PENNSYLVANIA. Hi everybody, and welcome …DougE. To the left you can see the stock filter with the return line feeding out of the top connection. The steel return line then passes between the carb and the valve cover. After passing the carb it transitions to a rubber fuel line and passes down to the driver's side frame rail passing by the brake line coils.Apr 26, 2014 · My thought is the feed will go to the fuel pump then to the larger output line from the fuel pump. Anyone have a picture of the fuel pump lines. Follow the line to the fuel filter. If it hooks to the filter, it is your pressure line (feed), if not, it is the return. 418 miles on 19 gallons of gas. Become a Distributor. Click on image to zoom. 1994 Jeep Wrangler YJ Fuel Tank to Fuel Pump Line. Fuel Feed Line. (0) Reviews: Write firstreview. New. SKU: JEF1015-SS. USD79.99. Pricing: $79.99.If I had it to do all over again, I'd use the hard plastic line that is used on newer vehicles. So much easier to work with, and is not subject to vibration cracking, work hardening, being crushed etc... 3/8" and 5/16" is what I used. Currently: 79 CJ7 "CJ Express" 4.2L, NV4500, D44 rear. 69 800 with SBC, SM465, NP205, 14BT.I took the old metal tank out of my 89 and used a 20 gallon tank for a 94 or 95 YJ with the in tank pump. It needed a supply and return line so I used a corvette regulator mounted to the frame back by the tank therefore only running one line forward to the fuel rail. The only thing different was I was feeding a V8.The line coming from the pump (over the top of the motor) goes into the single nipple on the back of the filter, the nipple directly across from that (same diameter) goes to the carb, and the second nipple on that side of the filter goes to the return line. Your problem of starvation is probably from the dual filter setup, i had a 2150 MC on ...OPR Stainless Steel Fuel Supply Line (1994 Jeep Wrangler YJ) 1. $129.99. Add to Cart. Rough Country 2.50-Inch Suspension Lift Kit with Shocks (87-95 Jeep Wrangler YJ) 500+. $499.95.

Mar 10, 2024 · This time fuel pressure was low 30. Based on these two statements, it sounds as though your return line is restricted in some way external to the tank. It is kinked or pinched. Bad body mounts can cause the fuel lines to be pinched. Bad routing can cause them to pinch on the crossmember. #1 · Jul 23, 2014. Any particular tricks? Thanks! Like. Sort by Oldest first. MikeyinaYJ. 255 posts · Joined 2014. #2 · Jul 23, 2014. You could remove it and blow air through it or test …1994 Jeep YJ Parts: Fuel Return Line | Classic Tube . Contract Manufacturing. Retail. 1-800-882-3711. Made In The USA. Account Cart. Toggle navigation. Search By Vehicle ... Fuel Return Line (0) Reviews: Write first review. SKU: JER1010-SS. Pricing: $69.99. Qty: Add to Cart Add to Wishlist. Item Inquiry. Description;I have a 89 jeep wrangler 258 6 cylinder with a fuel delivery problem. I replaced the fuel pump, fuel filter, and lines. It seems that the bypass on the fuel filter creats a vacumm and stops gas from going to the carb. If i pore gas into the card it starts and runs till that gas is used. Any thoughts or ideas would get ths 89 back on the road.Instagram:https://instagram. destin water temp right now 1855 posts · Joined 2008. #5 · Jun 2, 2008. I just found out that the typical "fuel line hose" is now different, and you need special "fuel injection" fuel line hose. I use to pay 55 cents per foot for the old stuff, but today I paid nearly $9.00 for 2 feet of the f/i hose. I guess the PSI is quite a bit different (15 PSI vs 70 PSI), at least ...22 Nov 2019 ... HOW TO DISCONNECT FUEL LINE ON JEEP CHEROKEE COMPASS RENEGADE 2.4 Multiair If you have Jeep Cherokee, Compass or Renegade with 2.4 engine ... los compayitos food Return line at 0psi so that looks clear. Checked temp sensor and ohm readings go down when warm. Map sensor checks OK. Grounds and voltage to the ECM is good. New coil and timing set at 8 BTDC Vacuum lines are all new and confirmed correctly hooked up. When I installed the used kit I used new O2, Coolant sensor, and fuel filter. kttc mr food 1628 posts · Joined 2009. #3 · Jun 17, 2010. The suction line should not be routed up and down. That would only work if you added a one-way valve to the line to prevent drainback, which would make repriming the line after each shutdown difficult. Adding a one-way valve, in run, is just adding to the complexity for no obvious reason …Only one pressure line, other two are evap lines I think. fuel return will be added after I add the novak kit. O. ol rob. 68 posts · Joined 2019. #3 · Feb 13, 2020. I ran a 6AN pressure line from the LS regulator to the engine and completely removed all of the Jeep fuel system. I also made the short return like Novak suggests. king cash saver cassville mo To mitigate the fuel siphon effect, some of us have installed an aftermarket one way valve between the fuel filter and the metal return line. The metal ones are supposed to be more durable than the plastic ones. Pic 1 is a pair of plastic valves. Pic 2 shows an improper fuel filter install. The overflow outlet goes at 12:00 O'Clock.Classic Tube JER1010-SS Fuel Return Line for 1994 Jeep Wrangler YJ with 20 Gallon Fuel Tank. ... Fuel Return Line. Quadratec Part #: 51315-2018. Classic Tube Part #: JER1010-SS. 0. 0 customer reviews. 0 questions answered. Description. Replace your corroded, cracked, bent or leaky fuel lines with these exact replacements. These pre … irv's sandwich shop menu A video of me repairing the return fuel line on the '91 XJ. Also some more overview of it. -----Instagram: www.instagram.com/dcp1992Build Thread: None ATM...28 Jan 2020 ... New fuel line clips https://amzn.to/2RzLgtU Canadian Link https://amzn.to/3n6VgKq This quick video is about removing the fuel lines from ... kimber scorpius 45 Hey guys, I'm still working through this old YJ I just bought. I have a question about this part of the metal fuel lines. I noticed it while underneath... grams vs tsp Reads as though you're running low on fuel which is either the float, the screws settings, supply blockage or pump failure. Number one thing to do for the time being is to eliminate the FPR and restore the dual outlet fuel filter and the fuel return line. 101. $149.99. Add to Cart. OPR Stainless Steel Fuel Return Line (1994 Jeep Wrangler YJ) 1. $119.99. Add to Cart. Rough Country 2.50-Inch Suspension Lift Kit with Shocks (87-95 Jeep Wrangler YJ) 500+. Return line at 0psi so that looks clear. Checked temp sensor and ohm readings go down when warm. Map sensor checks OK. Grounds and voltage to the ECM is good. New coil and timing set at 8 BTDC Vacuum lines are all new and confirmed correctly hooked up. When I installed the used kit I used new O2, Coolant sensor, and fuel filter. lancaster nh flea market OPR Stainless Steel Fuel Return Line (1994 Jeep Wrangler YJ) Item J110287. Save. Verify parts fit and get product recommendations. … slasher x reader smut Another lesser known factor one reaps when the return line recirculates unused fuel back to the tank is that the fuel doesn't get heat soaked setting in the line to get used. The engine "grabs what it needs" and sends the unused back to the cool gas tank for recirculation...less chance for engine vapor lock. izakaya borgata matsar2000 Discussion starter. 22 posts · Joined 2015. #1 · Jun 11, 2017. Hi all, I have a 95 YJ with a 2.5L. My fuel pressure on the rail with key-on-engine-off is 36 pi. When running at idle the pressure jumps to 80 psi, oscillating between 75 and 85. Disconnecting the vacuum line to the regulator has no effect on the pressure. andrew tate hand sign meaning Failing Mechanical Fuel Pump. Have a 89 YJ carbureted. Haven't had very long and I have had to replace 2 mechanical fuel pumps. One of the pumps was actually bent. Appears to be unable to withstand the pressure. So, I dropped the tank and replaced two vents. Didn't work, need to replace the fuel pump once more.12K views 2 replies 2 participants last post by Que89YJ Sep 13, 2012. V. vinny147 Discussion starter. 129 posts · Joined 2012. #1 · Sep 12, 2012. Does anyone know what size the fuel line going into the fuel filter is? That's the line coming from the fuel tank. I can't seem to find it. Sort by Oldest first.